Demonstration site
CASE-0331Residential2023

Westover Hills custom.

Fort Worth, TX
System
Natural Vermont slate
Sq ft
4,900
Crew days
42
Warranty
100 yr material, lifetime workmanship
Pitch
10/12 primary, 16/12 dormers
Crew
4 slaters, 1 coppersmith
Westover Hills custom
Photo log · 420 frames
Brief · 01

The job.

A heritage restoration on a 1936 Westover Hills residence. Graduated Vermont slate, hand-sorted on the ground and laid heavy-to-light from eave to ridge, with full copper valleys and a hand-soldered chimney saddle.

Client
Private owner, third-generation home
Budget
Heritage restoration
Scope · 02

What we did.

  • Full tear-off, deck reinforcement, 30-lb felt + ice-and-water
  • Vermont semi-weathering green & purple slate, 3/4 in thickness
  • Graduated courses, 12 in butt at eave to 6 in at ridge
  • 20-oz copper valleys, open-style, hand-formed
  • Hand-soldered copper chimney saddle and cricket
  • Copper snow guards on north elevations
Materials · 03

Spec sheet.

Every component on file with the manufacturer. Warranties registered to the property address, not the homeowner.

Slate
Vermont semi-weathering, 3/4 in
Underlayment
30-lb felt + GAF WeatherWatch
Valleys
20-oz copper, open
Fasteners
Copper slate nails, hand-driven
Timeline · 04

Start to flyover.

Every phase logged with timestamped photography and synced to the homeowner's portal in real time.

  1. Wk 1–2Sort + stageSlate sorted by thickness on the lawn for graduated layout.
  2. Wk 3–5FieldCourses laid heavy-to-light, valleys hand-formed in copper.
  3. Wk 6Copper + close-outChimney saddle soldered on site. Photo log filed.
Field notes · 05

What it took.

Graduated thickness

Authentic graduation requires hand-sorting every piece before installation. Two of our slaters spent four days sorting before a single piece went up.

Original chimney geometry

The 1936 chimney was out-of-square by 1.5 in. The cricket and saddle were laid out, cut, and soldered on site rather than fabricated in shop.

100+ yr
Expected life
180 lb
Copper used
420 frames
Photo log
Lifetime
Warranty
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